New amp and mods

I have spent the last few days improving a BJ300 CB amp, to be useful for some mcHF QRO testing. I could have bought a proper, expensive amp, but i don’t have the time to make contacts unfortunately, so it would not be a wise investment. Also i have managed to learn a thing or two.

Bo57n0bIMAAvojX

This is the amp on the inside, it is well made, but so many design decisions make it not fit for the HF ham bands. First thing that springs to mind – it is class C, clearly visible from the schematics as well:

Bo572opIgAABA6bConnecting it to a dummy load with a tap shows how unclear the signal is:

Bo58vG2IcAAE9FcSo, there is a need for a bias and external LPF. First thing, how to add bias. Checking the schematics and PCB, it is clear the bias is best fed to the center of the secondary on the input transformer(T2), unfortunately this is implemented as two copper pipes inside a binocular core, soldered with lots of crappy solder on the dual PCB with lots of vias and huge ground plane

Bo59CK9IQAAYuFNNo worry though, i have a secret weapon, it is called ERSA and is a marvel of the German engineeringBnRrJx3IcAA8r27The transformer was not match for this miniature soldering iron! And here the modified version, with the centre insulated

Bo591hsIYAABAb9As for the bias schematics, i used the ready idea from this amp bigger brother, called KL400. The only change was using LM2941 for 4.9V stabilized power supply, and its inhibit pin to the collector TR2, so the bias current is supplied only when keying down.

Bo5_yksIcAAbgvVAnother useful add on would be ACC line from the mcHF controlling PTT, instead of current RF sensing, that is not very good idea for SSB operation.

Bo6APA8IgAAat9DA small 40m LPF was in order too, with whatever parts i had. It should survive few tests, i believe, and it looks good on the analyzer

Bo6CvVDIUAAGZ4I

Soon, on the bands…

 

 

4 thoughts on “New amp and mods

  1. Viktor

    Hi Chris
    I bought BJ300 for some experimenting with field CB radio.
    However it takes too much current from the motorcycle battery.
    Can I limit the emitters current by using the resistor?
    Will it not distort the output signal?
    Thanks.
    Viktor

    Reply
    1. m0nka Post author

      If you don’t properly bias it, the output will be distorted anyway. After the bias is done, you can control consumption when idle via the bias current. 73

      Reply

Leave a Reply

Your email address will not be published. Required fields are marked *

This site uses Akismet to reduce spam. Learn how your comment data is processed.